| Preamble:
In Part-I we explored
the types of Systems in vogue and how they compliment each other.
In Part-II,
we shall delve deeper into the various causes and cures for ‘true’
Steering Rattles.
1)
Identifying Steering Rattles:
Having understood
the various Suspension and Stering systems so far, now the real crunch
lies in identifying the source of such rattles as more often than not,
with wear and tear setting in, a steering rattle gets sort of ‘progressive’
i.e. it can ‘shake’ other members of the system into rattling
which on their own may not !
Having seen
the build-up of a typical Rack and pinion Steering System as in sketches
above, it follows that rattles in them can originate from one or more
of its vulnerable locations. Here’s how one can systematically analyse
them:
i) Tie-rod
end/Rack ball joint:
Premature
wear into these can set in by ignoring the need to have all the five Wheels
in good ‘dynamic balance’ all the time. This is covered in
greater details in another article. This can be easily checked out by
hoisting the vehicle on a 2-post lift and ‘yawing’ each front
wheel horizontally - to ‘feel’ if there’s any slack
around them.
ii) Rack
and/or Pinion wear:
This again
is a consequence of neglecting to keep one’s wheels in good balance
all the times. You can check it out yourself by – a) parking the
vehicle with wheels ‘st-ahead’ on a level ground and b) standing
out side the driver side, gently rocking the steering wheel. If there’s
no slack per (i) above, then if the slightest of stg wheel motion doesn’t
reflect into front wheels motion, it’s an indication of excessive
slack between the rack and pinion. If it cannot be rectified by suitably
tightening the rack ‘damper-bush’, the only remedy is to replace
both with genuine parts at one go.
iii) Rack
‘Bush’ Rattles:
These are
‘softer’ in nature and can be easily pinned down by –
a) Parking the car on a level ground with engine off and b) ‘rocking’
the stg wheel gently. If one can hear soft thuds from the LHS end of the
car even while sitting in the driver seat, the rack bush is the culprit
and the only way to get rid of it is to replace with a genuine spare part.
iv) St Column
Rattles:
These are
relatively easier to identify as one can feel them as ‘metallic’
in nature and originating within the column – may be extending upto
the pinion. Since most Cars’ stg columns now a days have ball bearings
at its stg shaft ends, the main culprit of such noises is invariably the
one or more of the ‘universal joints’ deployed between the
steering wheel and the rack-pinion.
This malady
can be set right by suitably ‘tensioning’ the stg column as
follows:
i) Loosen
the st column holding 2x bolts under the Dash Board.
ii) The guy who did this now sits on the Driver Seat and the other gets
in the behind him in the rear - to pull-up the St wheel with both his
hands as far as he can.
iii) While he holds it pulled to max, the DS guy locks the loosened bolts
under (1) above.
iv) Thereafter,
the various Universal Joint Lock Bolts need to be checked and tightened
as well.
With the
foregoing trouble-shoot, most steering rattles can be overcome with lasting
success. However if still no go, one is left with little or no choice
but to have one’s steering system suitably overhauled, including
replacement of all the wear prone parts at one go.
Cutting corners
here is not advisable as otherwise, a half-worn part which was otherwise
silent will now start rattling due to greater thrusts on it from the replaced/new
parts !
2)
Stiff Steering:
Before we
conclude this session, let’s explore another common malady –
afflicting some times cars as young as 3-yrs/30 kkm. This, however, assumes
that the Car’s wheel alignment is in order and the tyres are not
under inflated.
With the
present ‘greaseless’ or ‘lubricated for life’
designs of the various ball joints that comprise a steering system, their
initial or sealed lubrication is hardly effective beyond 2-3 years in
the Indian context.
Professional
garages in their own commercial interest will advise their replacement
at a substantial cost but a tried and tested ‘home remedy’
can be quite effective and long lasting. It’s relatively simple
for a DIY person but others not so inclined can also have the treatment
done under their supervision using the services of a friendly neighbourhood
mechanic.
Here’s
what one can do – armed with ½ a litre of fresh Gear Oil,
a 2 ml hypodermic syringe with a Veterinary Needle and a ‘plunger
type’ Oil Can :
i)
Turn the steering to full lock position – either LH or RH. Fill
the syringe to full and pierce the needle into the rubber boot of the
tie rod end far enough to reach the metal inside – as in the pic
alongside. Squeeze-in 1 ml of oil into it and quickly withdraw.
ii)
Repeat the procedure on the Suspension Lower Arm ball joint – as
in the pic below :
Repeat the
above on the other side 2-ball Joints.
Arm yourself
now with the Oil Can filled to the brim and turn the rh wheel to full
inside lock. Remove/slide forward the retaining steel clip of the rack
rubber bellow-boot and insert the Oil Can nozzle to an inch or so inside.
Squirt-in
about 100 ml of gear oil into the boot.
Repeat
the above procedure on the lhs.
Take the
Car for a short spin now, to turn the steering from lock to lock as many
times as possible. This will facilitate the oils to reach all over the
moving surfaces and will thus make a lot of difference to the earlier
stiffness.
If the foregoing
exercise doesn’t help much, then it can be safely concluded that
the front Strut top bearings need refurbishing and that’d call for
professional assistance – including atleast half a day’s down
time.
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