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STOP THAT RIGHT NOW!
 
Think all you need for quick, safe stopping is powerful brakes? Think again.
Cars may have got a lot faster in the last 20 years but not much has changed in the braking department. The only exception here has been the introduction of anti-lock brakes.

Continental AG intends to make up some of that lost ground by linking several strands of technology. Its ‘30-metre car’ combines the very latest in braking, suspension and tyre technologies to cut the stopping distance of a car travelling at 100kph from 38.5m to just 30m on a dry road. At the heart of the Volkswagen Golf being used is Continental’s experimental electro-hydraulic brake (EHB) - a brake-by-wire system using an electronic pedal box to relay signals to a hydraulic control unit (HCU). The pedal box module incorporates processors which analyse how quickly and how hard the driver has braked, then the HCU applies the appropriate amount of brake pressure.

T
Like a cat's paw, Continental's new tyre widens its tread area when the brakes are applied.
he true benefits of brake-by-wire are shown for the first time in the 30-metre car. Because the brake system is electronic, it can be fully integrated with an electronic air-sprung chassis and ‘smart’ tyres.

The chassis reduces the ride height at speed by up to 25mm, lowering the centre of gravity which in turn allows more braking effort to be supplied to the rear wheels without locking them up.

Shock absorbers are continually adjustable, with compression and rebound being adjusted for each individual wheel. That minimises changes in load on each tyre due to bumps in the road and pitching of the body.

Tyre design is obviously a crucial element too, and the 30-metre car is clad with Continental’s latest tyre, the ContiPremiumContact. The tread of the new tyre is designed to spread out like a cat’s paw when loaded-up, increasing the size of the contact area and providing greater grip - invaluable in wet conditions.

Click on the thumbnail for a larger view of experimental EHB system used on the VW Golf.

The tyres have also been converted by adding an experimental sidewall torsion sensor (SWT), a magnetic strip read by sensors on the suspension.

Because the tyre sidewall distorts as the car loads up under braking or cornering, SWT can detect not only what is happening, but what is about to happen and can sense the onset of a skid before the tyres have even lost adhesion.

EHB, SWT, anti-lock brakes, the electronically adjustable shocks and air suspension all pass data to a central processor. This optimises the braking on a wheel-by-wheel basis, ensuring maximum braking effort without any loss of control, every time.

‘Thinking’ brakes, tyres and suspension should make drivers less prone to being caught out, offering more safety, but without detracting from the driving experience any more than anti-lock does now.

Jesse Crosse Source April 2001
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