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TRANSMISSION SYSTEMS: MANUAL TRANSMISSION AND TRANSAXLE

Manual Transmission & Transaxle

TRANSMISSIONS or powertrains are important links in the powertrain of any vehicle. Its purpose is to use varying gears to give a mechanical advantage over the driving wheels. Power from the engine is transferred through the clutch to the input shaft of the transmission or transaxle. Gears in the transmission or the transaxle alter torque and speed of power and pass it onto other parts of the powertrain. The mechanical advantage provided by the gearing is what enables the engine to generate sufficient torque. Without sufficient torque it would not be possible to move the vehicle.

A crankshaft always rotates in the same direction so if an engine had to transmit power directly to the drive axles the vehicle would be able to travel in one direction only. It is the transmission or the transaxle that provides the gearing to reverse the direction of the vehicle.

The powertrain propels the vehicle in one of three ways; through the front wheels, the rear wheels or through all four wheels.

For many years a transmission was used for vehicles propelled through the rear wheels. The gearing is housed within an aluminium or iron casing called the transmission case assembly. The unit is attached to the rear of the engine in the front of the vehicle. A drive shaft links the output shaft of the transmission to the differential and drive axles located at the rear of the vehicle. The differential splits the driveline power and transfers it to the drive axles which in turn transfer the power to the wheels.

Modern vehicles are mostly front wheel driven. The drivetrain design is entirely different here. A transaxle is the special unit used to transfer power to the front wheels. It combines the transmission gearing, differential and drive axle connections into a single aluminium casing housed in the front of the vehicle. One advantage is good superior traction due to the weight of the powertrain components lying directly above the driven wheels.

In a four wheel drive system along with the transmission a transfer case is employed as well. The transfer case mounts on the side or back of the transmission. A chain or gears inside the transfer case receive power from the transmission and transfers it to two different drive shafts. One shaft is connected to the differential on the front wheels and the other connects to the differential for the rear wheels. Most manual transmissions are constant mesh synchronised units. Constant mesh means the gears within the unit are constantly in mesh irrespective of the vehicle moving or stationery. Fully synchronised means a unit that uses several brass rings and clutches to bring rotating shafts and gears to the same speeds before shift occurs. This ensures smooth shifts.

Manual Transmission System

Source August 2002

Related Articles:
Transmission Systems - The Clutch

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