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ENGINE COOLING SYSTEM - WATER CIRCULATION

Heat energy produced by a spark ignition engine constitutes less than 30 per cent of the total energy required for useful work, while the rest has to be disposed of without causing any harm to the engine parts. About 36 per cent passes out of the exhaust system, some 7 per cent is lost to internal friction and heating the lubricating oil, while another 33 per cent is dissipated in the cooling system.

There are two types of cooling systems, direct and indirect. In the direct system, air is blown over the cooling fins on the outside of the cylinder heads. In the indirect system a coolant which is generally water, flows through passages in the engine.

The essential parts of a modern water cooled engine are:
A jacket that surrounds all hot regions such as the combustion chamber, cylinder bores, inlet manifolds and exhaust ports.
Radiator that cools water that returns from the engine
A pump to circulate water through the passages
A fan to cool water in the radiator.
Hoses connecting radiator to the engine to make a circulatory system.
Thermostat to control circulation of cooling water so that engine remains at efficient running temperature.
Pressure cap on radiator to raise boiling point of water and thereby suppress formation of steam pockets near combustion spaces.
The ideal temperature for an engine to operate efficiently is that which heats the coolant to a point near the thermostat housing to about 80-850C.
Source April 2001

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