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The
battery is often at the root of most starting problems. A battery is the
prime producer of electric current that also powers various transitional
components in the electrical circuit, right from ignition and starter
systems to luxury accessories. Ignition circuit factors like the enhancement
of battery current which is necessary when a vehicle has to start in changing
conditions, the flow of current in the circuit through intermediate links
like the coil resistor, contact breakers, condenser and finally the spark
plug, should be considered collectively when a vehicle breaks down. Without
these considerations one's evaluation of a battery and its applications
would remain incomplete.
Battery current is distributed into several channels through the ignition
system where it is enhanced as per need. On its own a battery current
is not enough to produce the necessary spark for ignition. Enhancement
of the voltage is necessary to produce a spark capable of igniting the
air-fuel mixture in the combustion chamber at the most optimum time.
BATTERY CURRENT FLOW TO IGNITION COIL:
An
ignition coil steps up the voltage provided by a battery. It is a dually
wound coil enclosing a primary winding of thick copper wire and is connected
to the battery through an ignition switch and contact breakers. There
is a secondary winding with many more turns of thinner gauge of copper
wire connected to the spark plugs through the distributor. The primary
winding is placed within the secondary winding, ensuring no contact between
the two. Consequently, the primary circuit is formed by the primary coil,
ignition switch and contact breakers and the secondary circuit is formed
by the secondary winding, distributor and spark plugs. The boosting of
the current takes place within the ignition coil when the ignition switch
is turned on and the flow commences. Current entering the coil in regular
flow, first runs into the primary winding of the coil via the ballast
resistor which regulates the current flow. When the ignition switch is
turned on, the current bypasses the resistor (in cold start conditions)
so that a substantial amount of current enters the primary circuit. A
ballast resistor is installed in series with the primary winding to regulate
the current entering the primary circuit and to also lengthen the life
of the contact breaker points.
The
current having entered the primary circuit creates a magnetic field around
the winding. Meanwhile a cam mounted on the camshaft, passes through the
body of the distributor assembly actuating the opening and closing of
the contact breaker points annexed to the distributor base plate. Current
flowing through the primary circuit of the coil breaks as the contact
breaker points open. As soon as the flow of current in the primary winding
is obstructed a voltage surge is realised in the primary as well as secondary
circuit. The voltage surge in the primary circuit forms a shield against
a new current flow into the circuit because, if there is an immediate
flow of current in the circuit the magnetic field collapses and the voltage
concentration needed in the secondary winding is not met. The continued
flow of electric current in the windings tends to jump from one point
to the other which can be seen as an arc across the contact breakers.
Consistent current jumping defaces the contact breaker points eventually
obstructing optimum conduction of current and necessitating their replacement.
IGNITION COIL - DISTRIBUTOR - SPARK PLUGS:
The enhanced voltage is transferred further to the distributor through
a High Tension (HT) coil wire. A distributor delegates the enhanced coil
voltage to the respective spark plugs. It forms a casing for the contact
breakers and the ignition advance mechanism to adapt to varied load and
speed conditions. A gear mounted on one end of the cam mounted shaft meshes
with the gear on the cam shaft to generate the same speed as the cam shaft.
The cam end holds a rotor instrumental in distributing the coil current
to the spark plugs by rotational motion.

CONTACT
BREAKER POINTS:
The contact breakers break the current flow in the primary circuit so
that voltage is induced in the secondary winding of the ignition coil.
The contact surfaces of breaker points are made of conductible metal that
continue in a strip of spring steel. One strip moulded with a face of
the point is fixed to the base plate of the distributor as earth. This
part of the breaker is also used to adjust the dwell angle between the
two points. The spring steel strip is insulated from the distributor body
and is also in contact with the cam lobes through a plastic projection.
The plastic insulation undulates as it comes in contact with the cam lobe
on the rotating shaft.
IGNITION ADVANCE SYSTEMS:
The
spark advance system deliberates a spark to the air fuel mixture in the
engine cylinder under varying load and speed conditions. There are two
types of ignition advance systems - Centrifugal spark advance mechanism
and Vacuum Advance mechanism. The centrifugal ignition advance system
responds to the engine speed while the vacuum advance system responds
to the vacuum created in the engine cylinder. In the centrifugal advance
system, two steel weights are attached to the revolving plate based at
the bottom end of the distributor assembly. The spring loaded weights
are pivoted on the base plate and revolve with the rotating shaft. As
the shaft rotates the weights are flung open due to centrifugal force
and in turn twist the contact breaker cam forward so that the points open
earlier and the spark plugs fire in direct proportion to the shaft speed.

The vacuum advance system functions in accordance with the vacuum created
in the engine cylinder. A narrow pipe runs from the manifold to the vacuum
chamber on the distributor. A diaphragm on the inside of the vacuum chamber
is pulled when vacuum increases. This twists the contact breaker plate
slightly, advancing the motion of the breakers to open quicker. |