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Automobile Clutches - The How's & Why's of them : Part - II
  

The ultimate test of a perfect Clutch in such Cars is that it should have a 'two-way' feel when gently depressed - preferably with the engine off. It's difficult to explain but I'll try:

a) The first part of the 'pedal-travel' requires lesser effort, than -

b) The second part where you feel as if you are going over a speed breaker by way of pedal effort.

In > 50% of M800/Siblings Clutch overhauls that I have personally supervised using so called all the four genuine MGPs, the above two-way 'feel' has been missing ! I cannot explain it for reasons other than a faulty Pressure Plate or Cover Assy, as it’s also known as.

‘Under’ adjustment of the ‘free-travel’ can lead to difficulties in engaging gears – particularly the 1st and the Reverse. On the other hand, ‘over’ adjustment can lead to premature wearing off of the Release Bearing – if not its other 3-main constituents behind it.

Summing-up

Whereas one would expect a Car’s Clutch to last as long as it’s engine, but given our traffic conditions where one is changing gears several times within a km, besides ones driving habits, a Clutch may last from as little as 5 kkm to as much as, say, ~ 85 kkm. One can get max life out of one’s Clutch by following the simple do’s and don’t as below :

i) Always take off in the I-Gear and that too with engine revved up just enough to prevent it from stalling. Revving up over and above this will simply eat into the life of ones’ Clutch. Habitually taking off in II gear causes avoidable slipping/premature wearing off of the Clutch Assy.

ii) Keep gear shifting to a minimum must. For example, if you were forced into III gear and see a red-traffic light ahead, there’s no point in accelerating/getting into IV gear and then coming to a halt immediately thereafter. It’s better under such a situation to just cruise along in III gear and come to the inevitable stop.

iii) Move your left foot to the Clutch ONLY when needed to shift gears or nearing a dead stop. The Clutch Pedal is NOT a footrest for the idle
foot !

iv) DO NOT keep the Clutch pedal depressed for extended periods such as while waiting at traffic lights – thus avoiding unnecessary wear on the CRB and over-stressing the Pressure Plate spring-diaphragm.

v) NEVER use the Clutch as substitute for downshifting the gears when needed, or holding the car stationary at an incline. Instead, shift to the lower gear or neutral and engage the parking brake – as the case may be.

Armed with the principal knowledge of how a Clutch works plus how to use it correctly, there’s little or no reason why one can’t get max possible life and ‘judder-less’ pleasure out of it.

| Part I | Part II: Page 1 | Page 2 | Page 3 |
Author: S.K.Gupta
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