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AIR-CON MEGA TEST: THE COOLEST OF THEM ALL

Forty-four hours in the blistering sun! 725 kilometres of driving around in the city! Ambient temperatures of over 40 degrees Celsius! In-car temperatures of over 60 degrees Celsius! The pioneering mega car air-con test was all of this and more. Yogendra Pratap details the efforts of the OVERDRIVE team to discover the
car with the best air conditioning system and presents the findings of India's first mega air-con test.

As the summer months approach, the advertising scene is full of claims and counterclaims of how much better at cooling a product is. Never to be left behind, car manufacturers woo the car buying public with the comfort their car offers in the heat of the Indian summer.

But there is no sure-shot way of knowing which of their claims is true and to what extent. People are often fooled by high blower speeds and the seemingly tremendous cooling prowess of the air conditioning system with low ambient temperatures. But have you ever left the car parked under the midday sun for a couple of hours in a place like Delhi or Jaipur and then driven around all day without the air-con system seeming to make no difference to the sweat pouring down your back? Wasn't this the air conditioning system that chilled you in a couple of minutes at the dealership and made you feel as if you were in a deep freeze just three months back when you were buying the car?

There is no easy way to judge which one of them has the best air conditioning system. We at OVERDRIVE spent months consulting various air conditioning experts including the biggest names in the business to arrive at the best way of finding out which is the car that cools the best, has the fastest rate of cooling, cools evenly throughout the car and at the same time makes the least amount of noise.

We worked out a detailed test procedure and did the test during the period when summer was at its hottest in Pune. During the days when we tested the cars we made sure that the ambient temperatures were over 40 degrees Celsius. Luckily for us Pune has had one of the hottest summers in this first year of the new millennium; and we were able to complete our testing within the 15-day period we had earmarked for it with testing being called off only on a very few days because of the ambient temperature being less than the stipulated one. We tested only between 1200hrs and 1500hrs on sunny days and on a circular city course that was 20km long and drove at speeds so that it took us between half an hour and thirty-five minutes from start to finish.

Each of the vehicles was parked in the sun with all doors and windows closed and the test was started only when the temperature reached 60 degree Centigrade or 90 minutes had elapsed, whichever was earlier. In most cases the cars got up to 60 degrees before the 90 minutes elapsed. Each car was kitted out with eight quick response thermocouples monitoring the temperature both at the air-con vent grilles, at the centre and at the sides and also at the back if there were vents at the back (if there is need) and also at various places inside the cabin so as to get the comfort levels of each of the passengers. Then data from these eight points was monitored and recorded every minute for the duration of the 30min drive with a complement of four passengers in every car. Each air-con was kept at the full cold mode and the air flow set to recirculation with the blower speed at maximum and the air vents pointing straight in front. All the cars were driven by one person on the same route at similar times of the day to avoid a difference in driving styles affecting the performance of the air-con.

We made it a point to avoid black (except in the case of the Opel Corsa Royale which was available in black only) or white or silver cars and chose pastel shades wherever possible. All the cars we used for the air-con mega test were relatively new and had clocked similar number of kilometres. We also made it a point not to include cars with sun film or tints unless they were part of standard equipment. Though we were advised to test the performance of the air-cons for efficiency on the highway too, we felt that the city test was adequate to find out what we wanted to know as well as being most suited to the requirements of our readers.

Along with temperatures from eight points in the car we also checked the noise levels in the car with the air-con switched on and the blowers turned to maximum with engine at idling speed. This noise level mainly reflects the noise of the blower since most of the outside noise is filtered out. And though the cabin insulation lets in some engine noise it is mainly the noise from the blowers that our ratings reflect. Apart from the final rankings which are based on average cabin temperatures during the last five minutes of the test weighted for the speed of cooling during the first ten minutes of the test, we also rated each car on the basis of the speed at which it brings the temperature down from unbearable levels to bearable ones (Cooling Speed), the average temperature inside the cabin during the last 20 minutes of the test (Cabin Temperature), the average grille temperatures during the last five minutes of the test (Grille Temp) as well as on how good the circulation inside the car is (Circulation). Circulation has been derived by monitoring the difference between the grille temperatures and the temperatures for the front passengers and for those at the rear.

The results of the air-con mega test have been tabulated segment-wise with a comment on each car. While the tested vehicles have been put into either the small car segment, the mid-size segment and the multi-utility vehicle segment, the Mercedes-Benz cars are in a league of their own and do not stand up to segmentation. In the S-class for example, we put all the fan-speed on full (no 6) and the temperature setting to low and then tested the car. I am sure though that the system would have been much more effective had we just left it on auto mode.

The other interesting observation is the compromise between the noise levels and circulation. With blowers and vents upfront, the better the circulation has to be, the higher the rpms they have to work at and the louder the noise. The problem is circumvented slightly by having vents for the rear passengers. The best solution is to have more blowers, preferably for each of the occupants which can then operate at optimum noise levels while maintaining good circulation.

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Source June 2001

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